Products
Plastic Technology - OEM

Custom plastic products

BRAND develops and manufactures custom plastic products that stand out both technically and economically.

We are a leading manufacturer of plastic products for life science applications with high standards of quality and purity.  BRAND has one of the largest clean rooms worldwide with approximately 6000 m2 of production space, of which 3200 m2 is ISO class 5 to 8.

Your advantages with BRAND:

  • Competent advice and project management – from the concept to mass production
  • Expertise in product development and toolmaking
  • Production of high-performance plastics (technical plastics, fluoroplastics, PP/PE, etc.)
  • Production carried out in one of the largest and most modern clean rooms worldwide for plastic injection molding
  • The highest quality standards
  • Plastic surfaces coatings

We guarantee a consistently high level in the implementation of your project – starting with the development phase and on to the design and production to assembly, packaging and logistics.

With know-how, advanced production technology and high-quality awareness, BRAND is a competent partner for customized high-precision plastic components, assemblies and sterile disposable plastic items.

BRAND plastic products meet the highest requirements for:
Optical quality - precision - purity of materials (e.g. low-outgassing plastics) - particulate freedom - microbiological purity - sterility

Entwicklung und Fertigung von leistungsstarken kundenspezifischen Kunststoffprodukten bei BRAND.
Development and production of customized high performance plastic products by BRAND.

From the initial idea through series production

Your project is competently managed from the outset with BRAND.

Development and Project Management

First, we develop a production concept according to your wishes and requirements. Our goal is an economical production process that is as fully automated as possible and that also produces the highest product quality.

Mould Flow Simulationen und Analysen unterstützen die Entwicklung und Konstruktion von Kunststoffprodukten.
Mould Flow Simulations and Analysis supports the development and construction process for plastic products.

Our development and design benefits from the latest state-of-the-art in type processing:

  • Production-integrated R & D
  • Simultaneous Engineering
  • CAD / CAM 
  • Mold Flow Simulation
  • FEM calculation
  • Failure Mode and Effects Analysis (FMEA)
  • Manufacturing Execution System (MES)
  • Operation data acquisition (BDE)
  • Rapid Prototyping / Rapid Tooling

Using near-series prototypes fabrication techniques or real parts from pre-series the product becomes more and more tangible for you throughout each stage of development.

Material selection

With our in-depth and comprehensive knowledge, we advise and support you in the selection of the optimum material. You benefit from our years of experience in the processing of high-performance plastics.

IP Management

As the project progresses, we conduct the necessary patent searches. Upon request, we can prepare the documentation for a patent application.

Tool construction

Manufacturing can only be carried out using durable and economical tools. We know what is important when designing the mold based on many years of experience in mass production. Precise, durable high-performance injection molds are created in our own tool center and in cooperation with highly specialized and experienced toolmakers.

Printing and Assembly

BRAND carries out printing operations using pad or screen printing. As an option, marking and labeling can also be applied using hot stamping or laser-marking processes. The plastic surface is prepared and activated for these processes using flame, plasma or corona treatment. Manually executed assembly work is carried out by specially trained professionals also in the clean room and supported through the targeted use of assembly machines.  Testing and primary packaging work can also be done in an ISO class 8 to 5 clean room.

Packaging and Logistics

We customize packaging and labeling according to individual request. Item identification is carried out using bar codes, data matrix or customer-defined labeling. BRAND stands for deadline and quantity reliability and warehouse logistics customized to your needs.

Production

The latest technologies guarantee - Highest Quality – batch after batch
The latest technologies guarantee - Highest Quality – batch after batch-
Cleanroom Manufacturing and Injection Molding

BRAND carries out production in one of the largest clean rooms using the latest clean-room technology for plastic injection molding industry-wide.

  • Approximately 3200 m² of validated clean-room floorspace, ISO class 8
  • Additional room-in-room systems for ISO Class 5 and 7 (DIN EN ISO 14644-1)
  • Total of 6000 m² of production area

BRAND only produces sophisticated plastic products that meet today‘s high demands under these optimum hygienic conditions.

We achieve a very high consistency in the environmental conditions through optimum control and continuous monitoring of all important clean room parameters. This ensures reliable, high quality production.


These create ideal conditions for producing
bio- or medical devices that are manufactured RNase-, endotoxin-, DNA- and ATP-free.

If required, all products can be supplied sterile in accordance with ISO 11 137 and AMI guidelines.

Specially trained professionals in the clean room will oversee the production process.

 

We produce, with more than 40 modern, mostly electric injection molding machines with clamping forces up to 200 t, high-precision plastic parts (with a part weight of 0.1 g to 500 g) under clean room conditions.

We have many years of experience working with the following materials:

  • Standard plastics such as PP, PE, PC
  • Fluoroplastics such as ETFE, PFA
  • Technical polymers in optical quality, such as COC, PMMA, PS, PPS
  • High-temperature plastics such as PEEK, PEI, LCP

Complementary Technologies

 

Surface modification

BRAND takes advantage of innovative technologies to manufacture products with functionalized surfaces, such as:

  • Irradiation
  • CVD chemical vapor deposition process
  • PVD physical vapor deposition process
  • Plasma treatment

The surface energy can hereby change so that depending on the objective, specific surface properties can be adjusted. This is how, for example, plastic surfaces with hydrophobic or hydrophilic, cellbinding or cell-repellent properties, etc. are created.

Manufacturing Automation

Automation using industrial robots and flexible inline operations.

Modern parts handling

Efficient handling of parts by automatically unloading in buffer and depot systems.

Laser Technology

Laser transmission welding and laser marking.

Quality Management

Together with you, we will determine your requirements for the new product and ensure compliance with those requirements. Modern robotic technology and consistent integrated quality (in Process Control IPC) and approval-testing guarantee reliable high-quality standards. We focus on optical and tactile 3D coordinate measurement technology and 3D scanners. And, of course, we regularly maintain and calibrate test equipment. The BRAND biolab also runs micro- and molecular-biological quality checks on injection-molded products several times a day and constantly monitors the air and surfaces in the clean room. We comply with national and international regulatory standards and upon request, provide traceability for the raw materials as part of change controls. 

Certification

  • DIN EN ISO 9001
  • DIN EN ISO 14001
  • DIN EN ISO 13485 in process
  • DAkks calibration laboratory according to ISO/IEC 17025
  • cleanroom production according to ISO 14644- ISO class 5 to 8
  • CE Certification of products
  • ISO 50001 energy management

                                           

References

Unterschiedliche OEM Sonderkunststoffprodukte von BRAND sind in einer Vielzahl von Anwendungsgebieten zu finden.

BRAND high purity products can be found in areas that demand a

consistently high level of quality, such as:

Biotechnology, life science

Research

Semiconductor manufacturing

Chemical and environmental engineering

Medical technology, IVD

Pharmaceutical industry

Food and beverage industry

Optical industry

Contact

We will gladly tailor this concept to your individual requirements.

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